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WIRE  DRAWING  PLANT  (Continuous  Plant)
(Binding Wire Plant)

 

 

(a) Wire Drawing Machine
(b) Control Panel Board 
(c) Wire Pointing Machine
(d) Butt Welding Machine

(e) Descaling Machine

(f)  Die Polishing Machine

(g) Wire Pay Off Stand

(h) Continuous Coiling Device (Dead Coiler)

(i)  Stripper / Spider

(j)  Wire Annealing Furnace

 

 

WIRE  DRAWING  MACHINES

 

 

Wire Drawing Continuous Plant

 

FEATURES

  • Main body with base, drawing drum and drawing die box of close grain cast iron.

  • Water cooling arrangement provided inside the Drawing Drum and the Die Box.

  • Phosphorous bronze gears with high carbon axle steel worms.

  • Suitable for making Nail wire 8 mm or 6 mm input rods upto 2 mm.

  • Also suitable for making Wire used to make Barbed Wire, Wire Mesh, etc.

  • Wet / Slip type fine Wire Drawing Machines also available. Details available on request

  • Suitable for Mild Steel, High Carbon Steel, Non Ferrous Metals.

OPERATION  DETAILS

  • The wire rod to be drawn is pointed in the Wire Pointing Machine. This pointed wire is inserted through the die of the first Wire Drawing Machine and fastened to a locking device on the drum. The drum is then started, as the drum rotates, the wire fastened to the drum gets pulled and coiled around the drum. Since the wire getting pulled is passed through the die having a higher inlet diameter and lower outlet diameter, the drawn wire diameter gets reduced.

  • The startling end of the drawn wire is released from the lock of the first drum and then it's passed trough the overhead loop and pulley provided. It is brought down and is inserted through the die of the second drum and drawn through this die for further reduction. Thus, the wire is drawn through all the wire drawing drums of the set in a continuous manner to get the required finished diameter of the wire.

  • When the drum of the last wire drawing machine gets fully loaded with the drawn wire, the machine will be stopped to unload the finished material and then restarted. If one opts for the continuous coiling machine, then the drawing process will not have to be stopped for this purpose.

  • When the bundle of the input rod finishes, the machine should be stopped. The end of this bundle is welded to the end of a new bundle rod using the butt welding machine. Then the process is to be continued.

  • Also, in case of an accidental snapping of wire in between drums, the snapped ends are welded with the the help of the butt welding machine and the process is continued.

SPECIFICATION

 

Item Code No.

ABM-FM-6830

ABM-FM-6831

ABM-FM-6832

ABM-FM-6833

ABM-FM-6834

No. of Blocks

1 to 3

1 to 6

1 to 8

1 to 6

1 to 10

Diameter of Drum (mm)

750

610

560

460

305

Material to be Drawn

Mild Steel / High Carbon Steel / Non Ferrous Metals

Inlet Wire Size (mm)

12

8

6

4

2.6

Finished Wire Size (mm)

6

3.37

2

1.68

0.7

Finishing Speed (RPM)

45

110

140

180

380 / 540

Motor  for  1st  Block

50

40

30

15

10

Motor  for  2nd  Block

40

30

25

10

7.5

Motor  for  3rd  Block

30

25

10

10

7.5

Motor  for  Rest  Blocks

--

20

10

10

5

Approximate  Block Weight

1850

1550

1450

800

500

 

 

 

 

 

 

 

CONTROL  PANEL  BOARD

 

Wire Drawing Control Board

 

FEATURES

  • Suitable for Multi Blocker Wire Drawing machines.

  • Supplied with Voltmeter & Ampere meter for individual blocks.

  • Supplied with Pilot Lamp, Timer, Auxiliary Relay Starters, Contractors, Overload Relay, H.R.C. Fuses, etc.

  • Fitted on a M.S. Fabricated cabinet.

SPECIFICATION

Item Code No.
ABM-FM-6840

 

 

 

 

 

 

 

WIRE  POINTING  MACHINE

 

 

Wire Pointing Machine

 

FEATURES

  • This machine is suitable for pointing different types of material like Mild Steel, Aluminium, Copper, etc.

  • The  pointing  rolls  are  made  of  EN-31  material  and  are  ground  finished.

  • Rolls  are  driven  by  power  as  well  as  by  hand.

  • The  machine  is  mounted  on  4  wheels, makes it mobile and useful to serve several drawing machines.

SPECIFICATION

 

Item Code No. Wire to be Pointed Motor H.P.
ABM-FM-6850 10 - 1.8  mm 3  H.P.
ABM-FM-6851  8 - 2.0   mm 3  H.P.
ABM-FM-6852 3.3 - 0.9  mm 1  H.P.
ABM-FM-6853 3.3 - 0.9  mm Operation by Hand

 

 

 

 

 

 

BUTT  WELDING  MACHINE

Butt Welding Machine

FEATURES

  • This  is  used  to weld  the  rod / wire.

  • It is used when the  bundle of the input rod finishes, the machine should be stopped. The end of this bundle is welded to the end of a new bundle rod using the butt welding machine. Then the process is to be continued.

  • Also, in case of an accidental snapping of wire in between drums, the snapped ends are welded with the the help of the butt welding machine and the process is continued.

SPECIFICATION

Item Code No.

KVA

Mild  Steel Aluminium Copper H.C. Steel

ABM-FM-6860

4

3 to 1 2.5 to 1 2 to 1 --
ABM-FM-6861 6 6 to 2 5 to 2 5 to 2 --
ABM-FM-6862 8 8 to 3 7 to 3 6 to 3 7 to 3
ABM-FM-6863 15 13 to 5 10 to 4 6 to 3 10 to 4

 

 

 

 

DESCALING MACHINE

Descaling Attachment

FEATURES

  • Suitable to fit with block of wire drawing machines to remove the scales from the inlet wire rods.

SPECIFICATION

Item Code No.
ABM-FM-6820

     
     

DIE  POLISHING  MACHINE

FEATURES

  • Supplied with  1 H.P.  Electric Motor.

SPECIFICATION

Item Code No.
ABM-FM-6870

     
     

WIRE  PAY  OFF  STAND

Wire Pay off Stand

FEATURES

  • M.S.  Fabricated,  double  hand movable system Pay-Off Stand.

  • Suitable to feed the wire rods to the first block of the Wire Drawing Machines.

SPECIFICATION

Item Code No.
ABM-FM-6875

CONTINUOUS  COILING  DEVICE (Dead Coiler)

Continuous Coiling Device, Dead Coiler

FEATURES

  • To be fitted to the final block of continuous Wire Drawing Machine.

  • Capable to unload the drawn wire from the continuous system wire drawing system without stopping the machine.

  • Supplied with 20 H.P. Electric motor.

SPECIFICATION

Item Code No.
ABM-FM-6880

     
     

STRIPPER  /  SPIDER

Stripper, Spider

FEATURES

  • Unloading stand for unloading drawn wires through overload electric hoist.

SPECIFICATION

Item Code No.
ABM-FM-6881

     
     

WIRE  ANNEALING  FURNACE

Wire Annealing Furnace

FEATURES

  • Pit type electrically heated Annealing Furnace.

  • Available in capacity of 75 KW with production of 1.5 Tons (per change of 6 hour cycle).

  • Also available in capacity 60 KW with production of 1.0 Tons (per change of 6 hour cycle).

  • Temperature : 900 C with temperature indicator.

  • Lining of high quality insulation bricks.

  • Inner pot of stainless steel with outer shell M.S. fabricated.

  • Supplied with a control panel.

SPECIFICATION

Item Code No.
ABM-FM-6882

 

Wire Drawing Plant Single Block      Barbed Wire Making Machine

 

 

 

All  Specifications  are  subject  to  change  towards  improvements  without  any  prior  notice.

Manufactured by ABM Fasteners (India) and Export Marketing by ABM Tools

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