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MULTI  STATION  HEADER  MACHINES
(Bolt  Formers  or  Part  Formers)  (Multi Station Heading Machines)

Download Catalogue (PDF)

(a)   3  STATION  COLD  FORGING  MACHINE  (5 mm to 23 mm)
(b)   4  STATION  COLD  FORGING  MACHINE  (5 mm to 15 mm)
(c)   4
  STATION  COLD  FORGING  MACHINE  (18 mm to 42 mm)
(d)   5  STATION  COLD  FORGING  MACHINE  (8 mm to 36 mm)
(e)   6  STATION  COLD  FORGING  MACHINE  (7 mm to 41 mm)
(f)  
 7  STATION  COLD  FORGING  MACHINE  (16 mm to 41 mm)

 

Multi Station Header, High Speed Header

 

FEATURES

 

·         Non -Oil Self Lubricating Bearings are qualified to improve the application life and abrasion resistance of the coupling shaft, as well as reduce energy consumption.
·         Circuitry for the convertor plus PLC, not only continuously variable transmission, the machine can work in automatic detection of the fault condition shutdown.
·         Using the Pneumatic clutch to start the current, brake smoothly, except to move the slider or the outside could stop time to stop after the death, to provide maximum room for maneuver.
·         In order to decrease the pollution of Hot-gas spray to the working environment, closed guard is designed and developed.
·         The Machine set pressure oil line protection devices to ensure that all parts of the machine running the full lubrication. Set airway pressure protection device, overload protection of the machine, improve mold life.
·         Make sure the machine can be tested  in convenience, then for the security of the staff, building safety protection door and teaching the operators to carry out standard operation are also of great importance.
·         Nipper and Clamp : The bevel gear nipper conveys workpiece back and forth. The motor makes clamp station up and down to ensure the security during operation. The cylinder opening and closing clamp conveying can adjust the clamp force. The turnover clamp can be flipped 180 degree.
·         Frequency  Convertor : The brand of the frequency convertor is Germany or Japan, which can adjust the frequency to reach continuously variable speed to setup the machine production speed.  Manufacture the products with the most economical cost and the most reasonable production speed to save production coast effectively.
·         PLC Electrical Control : The Germany or Japan PLC Controls the electrical equipment an security detection device to achieve simple control, which is easy to maintain and convenient to setup and modify the program.
·         Clutch : Equipped with pneumatic clutch and pneumatic brake to avoid the starting current generating repeatedly, convenient for parking and reversing and improve the efficiency of mold debugging in the process of installation.
·         Each Station of rear knock out device can be adjusted individually and the last station can realize the action of knocking out trimmed product via adjusting the location of cam or changing different cam, however the safety pin with the function of pressure checkup is attached.
·         Hand operated digital baffing length (Optional)
·         Main sliding table : Main Sliding table and back support mechanism keep dynamic balance in the process of operation, which is easy to adjust the position of movable mold to ensure the machine is stable and not easy to wear during operation, to maintain a high precision even after long-term use.

 
     
3  STATION  COLD  FORGING  MACHINE (5 mm to 23 mm)
 
3 Station Header           3 Station Header

 

 

 

Model  No.

ABM-FM-1010

ABM-FM-1011

ABM-FM-1012

ABM-FM-1013

ABM-FM-1014

Forging  Station   -  Nos.

2

3

3

3

3

Forging  Force   -  Kgs.

15000

35000

60000

60000

80000

Max  Cut-Off  Dia. - mm

  5

  8

  10

  10

  12

Max  Cut  Off  Length - mm

55

80

75

135

105

Speed  Range – Pcs / Min

260-300

160-260

140-240

110-180

120-200

P.K.O.  Stroke - mm

10

12

12

16

15

K.O.  Stroke - mm

50

65

52

115

80

Main  Slide  Stroke -  mm

100

110

106

192

150

Main  Motor - kw

5.5

11

15

18.5

22

Cut-Off  Die  Size - mm

  20*30L

  30*45L

  53*56L

  30*50L

  45*59L

Punch  Die  Size - mm

  32*60L

  40*90L

  45*95L

  45*140L

  53*115L

Main  Die  Size - mm

 38*60L

  50*85L

  60*80L

  60*150L

  75*108L

Die  Pitch - mm

48

60

70

70

90

Machine  Dimension  (lxbxh) cms

301*112*111

320*200*150

360*220*180

450*220*200

410*250*190

Machine  Weight  (Approx) Kgs

3000

7500

10000

14000

14000

Normal  Bolt  Size - mm

M4

3-6

5-8

5-8

6-10

Shank  length  of  blank - mm

10-50

10-65

15-50

25-107

15-70

 

Model  No.

ABM-FM-1015

ABM-FM-1016

ABM-FM-1017

ABM-FM-1018

ABM-FM-1019

Forging  Station   -  Nos.

3

3

3

3

3

Forging  Force   -  Kgs.

80000

115000

115000

210000

350000

Max  Cut-Off  Dia. - mm

  12

  15

  15

  18

  23

Max  Cut  Off  Length - mm

192

145

250

195

240

Speed  Range – Pcs / Min

85-140

100-160

60-100

70-110

50-80

P.K.O.  Stroke - mm

15

30

25

30

46

K.O.  Stroke - mm

165

102

230

170

220

Main  Slide  Stroke -  mm

280

200

350

260

346

Main  Motor - kw

22

30

30

55

75

Cut-Off  Die  Size - mm

  45*59L

  63*69L

  55*70L

  60*90L

  75*120L

Punch  Die  Size - mm

  53*112L

  60*130L

  60*179L

  75*185L

  90*215L

Main  Die  Size - mm

  75*200L

  86*135L

  86*265L

  100*190L

  125*240L

Die  Pitch - mm

90

98

110

120

140

Machine  Dimension  (lxbxh) cms

570*250*230

460*260*200

780*260*270

650*290*250

760*300*300

Machine  Weight  (Approx) Kgs

19500

19500

31000

36000

55000

Normal  Bolt  Size - mm

6-10

8-12.7

8-12.7

10-16

12-20

Shank  length  of  blank - mm

30-152

20-100

70-210

20-152

25-200

 
     
     
  4  STATION  COLD  FORGING  MACHIN (5 mm to 15 mm)  
     
  4 Station Cold Forging Machine  
     
 

Model  No.

ABM-FM-1030

ABM-FM-1031

ABM-FM-1032

ABM-FM-1033

Forging  Station   -  Nos.

4

4

4

4

Forging  Force   -  Kgs.

15000

40000

60000

80000

Max  Cut-Off  Dia. - mm

  5

  8

  10

  12

Max  Cut  Off  Length - mm

55

95

100

133

Speed  Range – Pcs / Min

250

140-240

120-200

95-160

P.K.O.  Stroke - mm

10

12

26

30

K.O.  Stroke - mm

45

80

85

110

Main  Slide  Stroke -  mm

100

136

140

190

Main  Motor - kw

11

15

22

30

Cut-Off  Die  Size - mm

  20*30L

  30*45L

  35*50L

  45*59L

Punch  Die  Size - mm

  32*60L

  40*90L

  45*115L

  53*115L

Main  Die  Size - mm

  38*60L

  50*110L

  60*120L

  75*135L

Die  Pitch - mm

48

60

80

94

Machine  Dimension  (lxbxh) cms

260*170*130

350*200*170

420*230*190

450*260*210

Machine  Weight  (Approx) Kgs

5000

10000

14500

18000

Normal  Bolt  Size - mm

2-4

3-6

5-8

6-10

Shank  length  of  blank - mm

10-45

10-75

15-77

15-102

 
     
     
 

Model  No.

ABM-FM-1034

ABM-FM-1035

ABM-FM-1036

ABM-FM-1037

Forging  Station   -  Nos.

4

4

4

4

Forging  Force   -  Kgs.

80000

120000

120000

120000

Max  Cut-Off  Dia. - mm

  12

  15

  15

  15

Max  Cut  Off  Length - mm

185

145

190

285

Speed  Range – Pcs / Min

90-150

100-160

75-120

50-80

P.K.O.  Stroke - mm

30

30

30

30

K.O.  Stroke - mm

160

102

160

280

Main  Slide  Stroke -  mm

280

200

270

380

Main  Motor - kw

30

30

37

37

Cut-Off  Die  Size - mm

  45*59L

  63*69L

  63*69L

  55*70L

Punch  Die  Size - mm

  53*115L

  60*130L

  60*130L

  60*229L

Main  Die  Size - mm

  75*185L

  86*135L

  86*190L

  86*305L

Die  Pitch - mm

94

98

110

110

Machine  Dimension  (lxbxh) cms

520*260*230

460*270*200

530*280*230

710*310*260

Machine  Weight  (Approx) Kgs

21000

21000

26000

38000

Normal  Bolt  Size - mm

6-10

8-12.7

8-12.7

8-12.7

Shank  length  of  blank - mm

20-152

20-100

25-152

75-262

 
     
     
  4  STATION  COLD  FORGING  MACHINE (18mm to 42 mm)  
     
  4  STATION  COLD  FORGING  MACHINE  
     
 

Model  No.

ABM-FM-1050

ABM-FM-1051

ABM-FM-1052

ABM-FM-1053

Forging  Station   -  Nos.

4

4

4

4

Forging  Force   -  Kgs.

210000

210000

230000

350000

Max  Cut-Off  Dia. - mm

  18

  18

  23

  23

Max  Cut  Off  Length - mm

195

350

510

240

Speed  Range – Pcs / Min

70-110

40-70

35-50

50-80

P.K.O.  Stroke - mm

30

46

60

46

K.O.  Stroke - mm

170

320

510

220

Main  Slide  Stroke -  mm

260

490

670

346

Main  Motor - kw

55

55

75

75

Cut-Off  Die  Size - mm

  60*90L

  64*100L

  74*120L

  75*120L

Punch  Die  Size - mm

  75*185L

  75*185L

  75*250L

  90*215L

Main  Die  Size - mm

  100*190L

  100*345L

  100*510L

  125*240L

Die  Pitch - mm

120

120

120

140

Machine  Dimension  (lxbxh) cms

650*310*260

870*320*300

1000*320*340

760*320*300

Machine  Weight  (Approx) Kgs

43000

60000

80000

62000

Normal  Bolt  Size - mm

10-16

10-16

12-20

12-20

Shank  length  of  blank - mm

20-152

100-305

150-490

25-200

 
     
     
 

Model  No.

ABM-FM-1054

ABM-FM-1055

ABM-FM-1056

ABM-FM-1057

Forging  Station   -  Nos.

4

4

4

4

Forging  Force   -  Kgs.

350000

430000

440000

800000

Max  Cut-Off  Dia. - mm

  23

  26

  30

  42

Max  Cut  Off  Length - mm

360

253

370

450

Speed  Range – Pcs / Min

40-65

40-70

35-55

30-50

P.K.O.  Stroke - mm

46

40

45

60

K.O.  Stroke - mm

325

210

315

380

Main  Slide  Stroke -  mm

496

330

510

570

Main  Motor - kw

75

110

110

200

Cut-Off  Die  Size - mm

  75*120L

  80*130L

  99*150L

  120*150L

Punch  Die  Size - mm

  90*215L

  120*270L

  120*270L

  145*320L

Main  Die  Size - mm

  125*345L

  140*250L

  148*345L

  190*450L

Die  Pitch - mm

140

160

160

216

Machine  Dimension  (lxbxh) cms

870*320*320

830*430*330

980*420*350

1100*520*400

Machine  Weight  (Approx) Kgs

75000

105000

131000

260000

Normal  Bolt  Size - mm

12-20

14-25.4

16-25.4

20-40

Shank  length  of  blank - mm

100-305

35-210

60-305

70-370

 
     
     
  5  STATION  COLD  FORGING  MACHINE (8 mm to 36 mm)  
     
  5 Station Cold Heading Machine  
     
     
 

Model  No.

ABM-FM-1070

ABM-FM-1071

ABM-FM-1072

ABM-FM-1073

ABM-FM-1074

ABM-FM-1075

Forging  Station   -  Nos.

5

5

5

5

5

5

Forging  Force   -  Kgs.

40000

80000

90000

130000

130000

220000

Max  Cut-Off  Dia. - mm

  8

  10

  12

  15

  15

  18

Max  Cut  Off  Length - mm

95

100

133

140

190

190

Speed  Range – Pcs / Min

120-200

95-160

90-150

65-115

60-105

55-95

P.K.O.  Stroke - mm

15

26

30

30

30

35

K.O.  Stroke - mm

80

85

110

115

160

165

Main  Slide  Stroke -  mm

136

140

190

200

270

274

Main  Motor - kw

15

22

30

37

37

55

Cut-Off  Die  Size - mm

  30*45L

  35*50L

  45*59L

  63*69L

  63*69L

  75*100L

Punch  Die  Size - mm

  40*90L

  45*115L

  53*115L

  60*130L

  60*130L

  75*185L

Main  Die  Size - mm

  50*110L

  60*120L

  75*135L

  86*190L

  86*190L

  108*200L

Die  Pitch - mm

60

80

94

110

110

129

Machine  Dimension  (lxbxh) cms

350*220*170

420*250*190

450*280*210

550*300*220

560*290*220

650*340*260

Machine  Weight  (Approx) Kgs

11000

160000

20000

30500

31000

52000

Normal  Bolt  Size - mm

3-6

5-8

6-10

8-12.7

8-12.7

10-16

Shank length of  blank -mm

10-75

15-77

15-102

20-110

20-152

20-152

 
     
     
 

Model  No.

ABM-FM-1076

ABM-FM-1077

ABM-FM-1078

ABM-FM-1079

ABM-FM-1080

ABM-FM-1081

Forging  Station   -  Nos.

4

4

4

4

4

4

Forging  Force   -  Kgs.

350000

350000

350000

440000

440000

550000

Max  Cut-Off  Dia. - mm

  23

  23

  23

  30

  32

  36

Max  Cut  Off  Length - mm

195

240

360

370

450

420

Speed  Range – Pcs / Min

50-85

45-75

40-65

35-55

30-50

25-45

P.K.O.  Stroke - mm

46

46

46

45

60

60

K.O.  Stroke - mm

180

220

325

315

400

380

Main  Slide  Stroke -  mm

270

346

496

510

620

580

Main  Motor - kw

75

75

75

110

110

132

Cut-Off  Die  Size - mm

  75*120L

  75*120L

  75*120L

  99*150L

  99*150L

  99*150L

Punch  Die  Size - mm

  90*215L

  90*215L

  90*215L

  120*270L

  120*270L

  140*300L

Main  Die  Size - mm

  125*200L

  125*240L

  125*345L

  148*355L

  148*450L

  168*420L

Die  Pitch - mm

140

140

140

160

160

180

Machine  Dimension  (lxbxh) cms

720*350*290

760*350*300

870*340*320

1000*460*450

1200*470*500

1100*490*480

Machine  Weight  (Approx) Kgs

75000

75000

95000

140000

155000

200000

Normal  Bolt  Size - mm

12-20

12-20

12-20

16-25.4

16-25.4

24-30

Shank length of  blank -mm

25-152

25-200

100-305

60-305

120-375

100-350

 
     
     
  6  STATION  COLD  FORGING  MACHINE (7 mm to 41 mm)  
     
  6  STATION  COLD  FORGING  MACHINE  
     
 

Model  No.

ABM-FM-1110

ABM-FM-1111

ABM-FM-1112

ABM-FM-1113

ABM-FM-1114

ABM-FM-1115

ABM-FM-1116

Forging  Station   -  Nos.

6

6

6

6

6

6

6

Forging  Force   -  Kgs.

30000

50000

90000

110000

140000

140000

140000

Max  Cut-Off  Dia. - mm

  7

  10

  13

  16

  18

  18

  18

Max  Cut  Off  Length - mm

55

100

100

133

140

190

240

Speed  Range – Pcs / Min

180

110-180

90-150

85-140

60-105

60-100

55-90

P.K.O.  Stroke - mm

10

26

26

30

30

30

30

K.O.  Stroke - mm

50

85

85

110

110

160

210

Main  Slide  Stroke -  mm

100

136

140

190

200

270

320

Main  Motor - kw

11

18.5

22

30

45

45

45

Cut-Off  Die  Size - mm

  24*30L

  32*45L

  42*60L

  52*75L

  58*80L

  58*80L

  58*80L

Punch  Die  Size - mm

  32*90L

  40*90L

  45*115L

  53*115L

  60*130L

  60*130L

  60*130L

Main  Die  Size - mm

  38*100L

  50*120L

  60*120L

  75*135L

  94*190L

  94*190L

  94*240L

Die  Pitch - mm

48

64

80

94

110

110

110

Machine  Dimension  (lxbxh) cms

260*180*130

350*240*170

420*270*200

460*300*210

460*310*220

560*310*220

620*310*250

Machine  Weight  (Approx) Kgs

8800

16000

20000

24000

31000

35000

42000

Max Forging Dia. of Head

  12

  14

  18

  22

  25

  25

  25

Normal  Bolt  Size - mm

2-4

3-6

5-8

6-10

8-12.7

8-12.7

8-12.7

Shank length of  blank -mm

10-50

15-75

15-77

15-102

20-100

20-152

40-200

 
     
     
     
 

Model  No.

ABM-FM-1117

ABM-FM-1118

ABM-FM-1119

ABM-FM-1120

ABM-FM-1121

ABM-FM-1122

Forging  Station   -  Nos.

6

6

6

6

6

6

Forging  Force   -  Kgs.

230000

390000

390000

520000

520000

760000

Max  Cut-Off  Dia. - mm

  23

  30

  30

  34

  34

 41

Max  Cut  Off  Length - mm

190

195

240

320

380

320

Speed  Range – Pcs / Min

50-90

50-80

40-70

40-60

30-60

30-50

P.K.O.  Stroke - mm

35

46

46

50

50

50

K.O.  Stroke - mm

165

180

220

280

320

280

Main  Slide  Stroke -  mm

274

280

346

446

510

450

Main  Motor - kw

75

90

90

132

132

200

Cut-Off  Die  Size - mm

  75*100L

  82*130L

  82*130L

  109*150L

  109*150L

  129*180L

Punch  Die  Size - mm

  75*185L

  90*215L

  90*215L

  120*270L

  120*270L

  138*270L

Main  Die  Size - mm

  108*200L

 125*200L

  125*240L

  148*300L

  148*355L

  178*300L

Die  Pitch - mm

129

140

140

160

160

190

Machine  Dimension  (lxbxh) cms

650*360*260

730*330*280

800*380*320

900*480*420

980*470*350

950*520*450

Machine  Weight  (Approx) Kgs

56000

80000

80000

135000

145000

170000

Max Forging Dia. of Head

  32

  44

  44

  50

  50

  60

Normal  Bolt  Size - mm

10-16

12-20

12-20

16-28

16-28

20-30

Shank length of  blank -mm

25-152

25-152

25-200

50-260

60-310

50-260

 
     
     
  7  STATION  COLD  FORGING  MACHINE (16 mm to 41 mm)  
     
  7 Station Cold Forging Machine  
     
 

Model  No.

ABM-FM-1130

ABM-FM-1131

ABM-FM-1132

ABM-FM-1133

ABM-FM-1134

ABM-FM-1135

ABM-FM-1136

Forging  Station   -  Nos.

7

7

7

7

7

7

7

Forging  Force   -  Kgs.

115000

148000

152000

280000

420000

520000

760000

Max  Cut-Off  Dia. - mm

  16

  20

  20

 24

  30

  34

  41

Max  Cut  Off  Length - mm

133

140

190

190

240

320

320

Speed  Range – Pcs / Min

70-130

70-110

60-100

50-70

45-65

40-60

35-55

P.K.O.  Stroke - mm

30

30

40

40

50

50

50

K.O.  Stroke - mm

115

115

170

170

220

280

280

Main  Slide  Stroke -  mm

190

200

270

274

346

446

450

Main  Motor - kw

30

45

45

75

90

132

200

Cut-Off  Die  Size - mm

  52*75L

  58*80L

  60*80L

  75*100L

  82*130L

  109*150L

  129*180L

Punch  Die  Size - mm

  53*115L

  60*130L

  60*130L

  75*185L

  90*215L

  120*270L

  138*270L

Main  Die  Size - mm

  75*135L

  94*190L

  94*190L

  108*200L

  125*240L

  148*300L

  178*300L

Die  Pitch - mm

94

110

110

129

140

160

190

Machine  Dimension  (lxbxh) cms

460*310*210

460*330*220

600*350*230

650*380*260

800*400*320

900*510*420

950*550*450

Machine  Weight  (Approx) Kgs

27000

33000

38000

59000

94000

138000

175000

Max Forging Dia. of Head

  22

  25

  25

  32

  44

  50

  60

Normal  Bolt  Size - mm

6-12

8-14

8-14

10-18

12-22

16-28

20-30

Shank length of  blank -mm

15-110

20-110

20-160

20-160

30-210

50-260

50-260

 
     
 

·         The  Company  Keeps  the  right  to  revise  above  parameters, if there is any alterations, advance notice won’t be given then.
·         The  products  most  applicable  production  speed  is  decided  by  the  product  shape, size and material
·         Maximum material shearing diameter and product size listed in the table can be calculated according to medium carbon alloy steel. It is equal to 10.9 Grade High intensity screw.

 
     
     
     
     
     
     
     
     
     
     

 

Automatic Spring Coiling Machine      Long Series Bolt and Screw Making plant

 

 

 

All  Specifications  are  subject  to  change  towards  improvements  without  any  prior  notice.

Manufactured by ABM Fasteners (India) and Export Marketing by ABM Tools

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